Tempatron - thermocouple probes

                                             THERMOCOUPLES

   
 

Thermocouples utilise the Seebeck effect - that the difference in temperature between two junctions of dissimilar metals or alloys in the same circuit will produce an EMF in that circuit. To function correctly, a thermocouple needs two junctions; a measuring junction and a reference junction. In practice the reference or cold junction is usually provided within the measuring instrument. If a thermocouple is to be extended, wire of the same composition as the thermocouple or special compensating cables must be used to avoid errors in readings.

Whilst any combination of metals will produce an EMF, certain types that produce significant mV EMFs have evolved as standards. Each of these has its own operating temperature range and accuracy :-

 

THERMOCOUPLE SELECTION GUIDE
 
 
 Type Materials Range șC
Min            Max
Accuracy
Class 1                                  Class 2
J Fe/Cu-Ni -40 700 -40 to375șC
375 to 700șC
±1.5șC
±0.4%
-40 to 333șC
333 to 700șC
±2.5șC
±0.75%
K Ni-Cr/Ni-Al -40 1200 -40 to 375șC
375 to 1200șC
±1.5șC
±0.4%
-40 to 333șC
333 to 1200șC
±2.5șC
±0.75%
N Ni-Cr-Si/Ni-Si -40 1250 -40 to 375șC
375 to 1250șC
±1.5șC
±0.4%
-40 to 333șC
333 to 1250șC
±2.5șC
±0.75%
S Pt10%-Rh/Pt 0 1500 0 to 1100șC
1100 to 1500șC
±1șC
±2șC
0 to 600șC
600 to 1500șC
±1.5șC
±0.25%
R Pt13%-Rh/Pt 0 1600 0 to 1100șC
1100 to 1600șC
±1șC
±2șC
0 to 600șC
600 to 1600șC
±1.5șC
±0.25%
T Cu/Cu-Ni -150 350 -40 to 125șC
125 to 350șC
±0.5șC
±0.4%
-40 to 133șC
133 to 350șC
±1șC
±0.75%

  These thermocouples are suitable for use as inputs to our range of analogue on/off controllers, digital on/off controllers and PID temperature controllers.
                                                                        


EXPOSED JUNCTION THERMOCOUPLES


Exposed junction thermocouples


These low cost devices are useful where mechanical protection is unimportant or provided by external means. The actual operating temperature range of these thermocouples is limited by the cable insulation material :-

           PVC leads : 100șC max                                   
  Si Rubber leads : 180șC max                                   
          PTFE leads : 250șC max                                   
  Glass braided : 400șC max                               

                                    



GENERAL PURPOSE SHEATHED THERMOCOUPLES


Samples of custom made thermocouples

Our general purpose thermocouples are sheathed in 316 stainless steel in a choice of sizes and  have a maximum operating temperature of 400șC. They are available in any combination of the following options. If the type of thermocouple you are looking for is not covered here then please get in touch as we have an enormous range of special types available.

We can also supply compensating cable for extension purposes.

 

 
Type Junction Sheath diameter
(mm)
Sheath
length
(mm)
Cable type Cable
length
(m)
Termination
type
Fitting Fitting
material
J Insulated 3.0 50 PVC 0.25 Stripped tails 1/8" BSP Brass
K Grounded 4.5 100 Si Rubber 0.50 Spade terminals 1/4" BSP St steel
T   6.0 150 PTFE 1.0 Miniature plug 1/2" BSP  
      200 St/st braid 1.5 Standard plug 1/8" BSP  
      250 Glass braid 2.0 Standard socket 1/4" BSP  
      300 Flexible armour 3.0 Industrial head 1/2" BSP  
      400   4.0      
      500   5.0      

           


MINERAL INSULATED THERMOCOUPLES

Samples of custom made and MI thermocouples

Mineral insulated (MI) thermocouples are designed for high temperature applications and are housed in stainless steel or high temperature alloy sheaths. They are available in any combination of the following options. If the type of thermocouple you are looking for is not covered here then please get in touch as we have an enormous range of special types available.

We can also supply compensating cable for extension purposes.

 
Type Junction Sheath diameter
(mm)
Sheath
length
(mm)
Sheath material
 Max temperature
Cable type Cable
length
(m)
Termination
type
Fitting Fitting
material
J Insulated 1.0 50 316 st/st      800șC PVC 0.25 Stripped tails 1/8" BSP Brass
K Grounded 1.5 100 321 st/st      800șC Si Rubber 0.50 Spade terminals 1/4" BSP St steel
T   2.0 150 310 st/st     1100șC PTFE 1.0 Miniature plug 1/2" BSP  
    3.0 200 Inconel 600    1100șC St/st braid 1.5 Standard plug 1/8" BSP  
    4.5 250 Nicrobel       1250șC Glass braid 2.0 Standard socket 1/4" BSP  
    6.0 300   Flexible armour 3.0 Industrial head 1/2" BSP  
      400     4.0      
      500     5.0